Home.Products.Price List.Business Links.Terms & Conditions.Contact.

A Hydrobaric Technique for Depth Measuring

 

Underground water level monitoring using a hydrobaric sensor

Original article by Dr Dave Merchant, Updated by EPS Ltd

 

Recording the level of water in a cave or other underground passage over time is of great use for cavers and hydrologists. You can learn an enormous amount about a cave's feeders and possible undiscovered passages from watching how a cave reacts to rainfall. The problem has always been how to measure this reliably, cheaply and for long periods. I've been using hydrobaric (pressure) sensors for this for a few years off and on, and these pages show you how to do it. Similar work was done by Dr. Gareth Jones at Dan yr Ogof. Their system was nice, but over-reliant on computerised interfaces.

 

Important note to the financially strapped:

 

Building a pressure monitor and buying a datalogger unit is NOT cheap. Expect to fork out about 150 pounds for components and the logger itself. This is however within the realms of a caving club budget, as the unit, once built, will last for years. There is inevitably the issue of it being pinched, but that's an issue of security not technology. To quote a rich American computer company CEO, "Powerful software is often expensive. However, being powerful does not allow it to lock the office door for you. That task is strictly a hardware problem."

Why measure pressure?

 

Measuring the depth of a body of water can be done in many other ways:

 

Optical surface reflection : a light beam is reflected from the surface of the water and the height measured. Works only in water with a flat surface and in controlled light conditions. Equipment is expensive, and can be confused by stray light, dust or ripples.

 

Optical fibre refractometers : A treated optical fibre is vertically fixed in the water. As the depth changes, the transmission of light through the fibre changes. Works on fast flowing water but can be affected by sediment and is sensitive to light. Complicated to build as the signal is not linear with water depth.

Conductivity probes : Two wires are fixed vertically in the water and the electrical conductivity between them can be used to infer water depth. Works very poorly on the pure low-conductivity water in caves, and is strongly affected by changes in water quality.

Mechanical sensors : floats are used to move variable resistors or transformers, usually using a vertical pipe containing the float, fixed by string to the mechanical sensor. Relatively simple to construct, they are immune to water quality, light or temperature but have moving parts so are prone to failure over time. Often the sensor part (the variable resistor or transformer) can be very expensive as it must be very low torque and sealed against moisture.

Pressure sensors work on the priciple that the hydrostatic pressure in a body of water is proportional to depth. Mathematically, (pressure) = (depth) X (density) X 9.81 which for freshwater gives a pressure of 0.43 psi per foot of depth, or 9.14 psi per metre. So, if you measure the pressure at the bottom of the water, you can easily calculate the depth. Since the relationship is linear, it's simple to build a device that reports directly (i.e. one volt per foot, or similar).

The environment in a cave is unique in the problems it presents. 99% of the time it's dark, but every so often someone will pass by and poke about with a torch. The water flows can vary from zero to tens of feet, often the flow is very rapid and turbulent. The water can be clear, or filled with sediments, even the odd tree. A pressure sensor is not affected (to noticeable amounts) by changes in sediment, light or the speed of the water flow. The pressure measurement is best done using a bladder - a flexible air bag that's fixed to the floor of the passage. A plastic tube from this bladder runs to the sensor system, fixed clear of the water. To a near enough approximation, the pressure in the tube will be equal to that pressure at the bottom of the water.

The main issue is that the pressures you wil be measuring are small, on the scale of 'normal' industrial measurements. As the weather changes, the air pressure changes and the depth-pressure equation must be corrected. The simplest solution is to measure the difference between the air pressure in the tube, and the general air pressure in the cave.

The datalogger

 

A datalogger is an electronic device that stores a set of measurements for later reading.

It is used to read a value from the pressure sensor every few minutes/hours/days, then when the equipment is collected, all the values and the times they were taken can be transferred to a computer. It's not worth the effort to try and build your own datalogger, as the cost of the components will be more than the cost of buying one. For my systems, I use the 'Tinytalk' dataloggers from Gemini.

They can store 1800 readings, and are the best value loggers available in the UK in terms of size, performance and cost. You can buy them direct from Gemini (click the link above) or from distributors such as RS components. Gemini do a whole range of loggers with inbuilt sensors (for pressure, temperature, etc), but they also do a device which just records input voltage - this is the one we use here.

 

Input range 0 - 2.5V (0-10V and 0-25V can be selected using a tiny internal switch)

Accuracy 10mV + 0.5%

Input current 0.4mA

Temp range -40 to +85 oC

Logging interval 1 second to 4.5 hours (1800 readings therefore last from 30 mins to 337 days)

Battery life 2 years, irrespective of if it's used or not.

Delay start 0 - 45 days (set by PC interface using real-time clock notation)

 

The datalogger is packed in a 35mm film cannister and the voltage to be measured is connected via a miniature phono plug. The data can be read using a software package and a connection cable for a PC serial port. The logger should cost about £70, the software and cable another £50. This may sound a lot, but it's cheap for a datalogger! When the 1800 readings are taken, the unit will either stop and wait, or loop round and start overwriting from the start like an aircraft black box - ideal if you're looking for an unpredictable event such as a flooding and can retrieve the logger before the data overwrites what you wanted!

 

 

 

Tinytalk units are not waterproof, so they must be protected in an enclosure. Gemini do make waterproof versions, even explosion-proof ones. Since the pressure amplifier needs a waterproof box anyway, we use the cheaper non-waterproof logger and put it in the same box! We use a standard 100mm2 plastic electrical junction box, rated to IP67. This houses the logger, amplifier and pressure sensor, with the cables and tubes emerging through IP68 cable glands. The 'GLM' software can program the logger, telling it when to start recording and what interval to use, plus it displays the data when you retrieve the unit. Even if you forget about it for 10 years, the data will be stored. The delayed start option is essential, so you can program it to start after you've fitted it. For example, you can go and install the system on Saturday, and the logger will burst into life on Sunday lunchtime, once you're safely back home. This makes sure you're not wasting any of your 1800 data points measuring how deep the water is in your rucksack.

The amplifier circuit

 

Measuring the air pressure in the tubing is done by a piezoelectric barometer. These devices contain a resistive bridge that creates a small voltage as pressure is applied to the sensor. For reliable measurements, a differential sensor should be used, with the second pressure being that of the air, as described above. The sensor I use (from RS again) measures 0-1 psi and generates 16.7mV per psi [order code 216-6263]. Different sensors are available (0-1 psi, 0-15 psi, etc) - so you can select a sensor to match the deepest water you're trying to monitor. It's a simple process to change sensors on our loggers as they're connected to the amplifier PCB using a plug and socket.

The output of the sensor must be amplified from 0-50mV to 0-2.5V for the datalogger. Also, the sensor voltage is differential, so it must be moved as well as amplified. A simple, reliable circuit to do this is given HERE which uses a two-stage design. The first stage amplifies and shifts the sensor signal to ground, and the second stage amplifies again, this time with a variable gain so the unit can be 'calibrated' to agree with others. The circuit runs from a 12V supply and used a 9V regulator to ensure any battery variation does not affect the sensor. When running, the entire circuit draws only 8 mA, so will run for 25+ days from a 6Ah lead-acid battery.  This design is incorporated on a PCB measuring approximately 100x100mm.

 

Contact us for PCB prices .

The pressure bladder

 

Making a pressure bladder is easy, but there are rules to follow! The bladder must be neutrally flexible - meaning that it can be squashed without the fabric of the bladder resisting the effect. A paper bag is neutrally flexible, a balloon isn't, and neither is a football....

Also, you'll need a bladder that's got an air volume inside it, as you'll be compressing it. A rugged, cheap and waterproof bladder is handy too! Solution? Simple. A 5-inch section of cycle inner tube, including the bit with the valve. The inner tube naturally stays round, can easily be squashed under pressure, and is cheap. To seal the ends, I apply a bit of rubber glue, fold them over three times, and hammer a folded bit of steel plate over the folds. Remove the inner valve, then connect a length of plastic tube to the valve pillar and you're done! I use 5mm diameter PVC tubing, as used for aquarium pumps. It's cheap, and relatively robust. Remember, when you're fitting the bladder to the sensor, it needs to have a neutral air pressure in it. don't squeeze it flat, and don't blow it up either!

The other port of the differential sensor we use must be vented to atmosphere. It's this differential measurement that makes sure your sensor isn't just recording changes in weather! All you need is a few more feet of the 5mm tubing, and we put a T-piece on the end covered in a bit of foam, to stop cave muck clogging up the end. The tube must dangle in mid air - don't put it into the water as well!

 

The bladder should go as deep as possible in the water, and if the flow is likely to be strong, it may need to be fixed down. In really rapid flows, I fix the bladder to a steel plate, cover the edges with stones and tape the tubing to a nylon line to stop it being snapped by debris. In a river-bed test we did recently we put the bladder inside a wire cage (made from electrical cable tray) and buried it in the boulders of the riverbed. This stopped it being washed away AND stopped it being too visible, so nobody stole it! The sensor and amplifier were buried under a tree on the bank.

 

How our systems perform

The graph below shows a typical trace from one of our tests. The entire system (circuit, sensor, datalogger and case, battery, etc) costs about £150, which is not at all bad for what it does! The datalogger is costly, but it can be used for many other caving-type projects such as caver counting, temperature, rainfall or drip detection.

The Grosvenor CC Milwr Tunnel Project uses these sensors and their website shows real data collected during the infamous floods of November 2000. At the time the sensor was fitted with a 0-5psi pressure head as the depth was expected to be over 8 feet.

 

Using the 0-1psi sensor and the circuit described as above, our 'working units' have the following specs in fresh water:

 

Sensitivity (at input to datalogger) 48 mV/cm depth

One datalogger step (10mV) equals

(which gives the resolution of the system) 2 mm

Max depth (when logger input = 2.5V) 47 cm

Minimum depth 1 cm

Baseline level (at input to datalogger)* 250 mV

* The circuit has a small offset even when the bladder isn't under pressure. This is deliberate to ensure the input to the logger is never zero. If the logger ever records a zero then it tells you the amplifier circuit is dead or the battery's been stolen!